Showing posts with label barrels. Show all posts
Showing posts with label barrels. Show all posts

Tuesday, August 12, 2014

Summer Camp Crafts with our Bruers: Cesar's Upcycled Wine Barrel Cheese Board


At The Bruery we go through a lot of barrels. For just one blend, we typically go through 30 to 100 barrels! People always ask me, “What happens to all the barrels that once you’re through with them?” My usual answer is, “Nothing." Once the barrels have been used for clean beer purposes we actually can’t use them use them again because they are no longer lean and have too many buggies from their previous use. So, once we’re done using them, we stick them in a yard to wait for the next owner to make something creative out of them.

Friday, July 18, 2014

Summer Camp Crafts with our Bruers: Chris D.'s Upcycled Wood Barrel Planters

When I was a kid I hated helping with yard work at my parents house. It was mostly raking up leaves from a giant sycamore tree my parents planted when we first moved into the house I grew up in. As I’ve gotten older I’ve fallen in love with gardening. I now understand my father’s obsession with giving life to seedlings and watching them grow.



Not everyone has space for a garden or has a backyard. Thankfully, container gardening on a patio or an apartment balcony can be enough for most everyone. Recently I wanted to add a few fruit trees in my backyard and I thought that putting them in into wood barrels sounded like a great idea. It adds a nice decorative touch to an outside area and most dwarf or ultra-dwarf fruit tree varieties do well in a container.

Tuesday, July 15, 2014

Summer Camp Crafts with our Bruers: Benjamin's Barrel Stave Bottle Openers



I drink a lot of beer and therefore have quite a collection of bottle openers. Not like I really need them since I’m well versed in opening bottles with the edge of a table, a lighter, a ring or another bottle, but it’s always nice to actually have some sweet looking devices that are specifically made for popping the top on my favorite craft beer.

I had seen some examples of bottle openers made out of a piece of wood that uses either a nail or a screw as a the opener and I always liked these. They are used as a lever, applying force in the opposite direction from the standard bottle opener, which actually leads to a more “proper” manner of prying a crown off of a bottle. And if you are a bottle cap collector, this version of an opener won’t bend the crown.

You will need some tools for this crafty project, but it’s good to own tools, so here is an excuse to buy a few.

Friday, December 20, 2013

Careful Cellaring, Part 4: The Barrel Maintenance Program for Living Beer

We couldn't have a blog series on the intricacies of beer cellaring without addressing the challenges and benefits of having barrel program like ours at The Bruery. In order to produce beer that is up to our quality standards, our wood cellarmen must take utmost care in working with our barrels and beer. To further explain how our barrels are taken care of, our team of wood cellarmen, Cesar Alfaro and Brett Richman, explain the basics and some FAQs.



Here at The Bruery it's the wood cellarmen's duty is to make sure that the beer that comes out of barrels are of best quality and, of course, taste delicious. In order to do so we take a lot of measures to make sure the barrels are in perfect condition before beer goes into them.

Monday, August 13, 2012

Drink That Funky Porter…


If you have been frequenting The Bruery’s new tasting room since it opened a few weeks ago, you may have noticed (until recently at least) a set of beers bearing the name Carmen aged with various fruits. Carmen is a dark and beautiful sour ale not entirely unlike our sour stout, Tart of Darkness. 

Sour dark ales?! WTF, people who write my paycheck. WTF, indeed.

Brewing traditionalists might cry-foul at the mere notion of The Bruery mucking about in the pantheon of classic styles such as stouts, not unlike some beleaguered 10 Commandments of a forlorn and forgotten beer god who still believes in Leave It To Beaver family archetypes and pisses on the leg of anyone who uses the phrase “welcome to the 21st century”. And to those advocates of the steadfast, the tried, and the boringly true, I say: “Whatevs”.

Anywho…back to dark sour ales. Beers like Tart of Darkness and Carmen might sound strange to some, but believe me, there is some historical precedence.

Brettanomyces, the yeasts infamously found in Belgian Lambic, Farmhouse, and sour ales that produce aromas of horse blanket, smoke, and sweat…in a porter or a stout? You’re darn right.

I have an unhealthy fascination with historical beers—beers that, were it not for my propensity to piss off my wife with incessant homebrewed beer-tinkering, I might never get to try. Porter and Stout are two such historical brews that have held my carboys and kettles captive for a long time.

The history of porter and stout is the stuff of legends in the beer world, and like most legends, it holds about as much truth as a Ken Lay testimony. (Incidentally, has anyone noticed yet that my culture references are severely out of date?) Porter (and along with almost every other beer style) has had its history passed down through time in a game of academic telephone to the point that the modern version of the tale is filled with half-truths and speculation. There are a few things we can be sure of though, one of which is that Brettanomyces enjoyed porter just as much as the rest of us.

At one point in time, porter was a barreled product. And as Bruery fans probably know by now, Brettanomyces also like to go into barrels (they can live off the wood sugars). Put the two together and you get one Mutha’ Funky Porter. Read a few accounts by various brewing historians and they will all attest to the existence of Brett-based Porters. In other parts of the world, the Brett characters of clove, smoke, and horse blanket were actually considered essential components in British porter. Even a few years past World War II there was still at least one German brewer who used Brett in his “British Porter,” claiming that it was absolutely necessary to get the style right.

Modern accounts can make for some confusing reading, however. Some describe historical porter as tart and acidic from the use of Brettanomyces yeasts. While I’m sure that Brett just dove right into the beer and made a lovely home for its brood of bizarre flavors and aromas, it is not a yeast that will produce appreciable acidity in beer. (It can make a beer VERY dry by eating all the sugars that regular brewer’s yeasts think they’re too good for, and this dryness can sometimes be mistaken for acidity, however to most people the two perceptions are very different.) Brett will produce a fair amount of acetic acid (the acid in vinegar) if the conditions are just right (properly cellared barreled beer ain’t it though), but tartness and acidity in beer are usually associated with lactic acid production, something that Brett doesn’t do very well. Bacteria like Pediococcus and Lactobacillus do make a lot of lactic acid, which is why they are collectively and mundanely referred to as Lactic Acid Bacteria. So if some of these accounts are to be believed then it’s likely that producing a traditional porter would require pitching in some of these guys as well.

Really, I can only support my theory by extrapolating from statements like those above, though it would make sense that Brett wasn’t the only thing influencing historical porters in the barrel. (By the way, esteemed beer blogger Martyn Cornell has offered some interesting notes on historical porter flavor worth reading, here.) A lot of microbes can hang out in barrels, lactic acid bacteria being among them. Part of my graduate research was based on complaints from winemakers that whenever they found Brettanomyces in a barrel they often found Pediococcus as well. Lactic acid production by these bacteria is fairly strain-dependent, with some producing enough make your mouth cave in and others spitting out only tiny amounts. So it’s likely that you would have found some porters that were not as sour as others, potentially explaining the discrepancies of reputed sour levels. Also, some strains of Lactobacillus, though rare, can produce phenolic compounds similar to Brett yeasts.

So what am I saying here? While it’s probably not possible for us to ever know for sure, I think the argument can be made that early barreled porters had a fair amount in common with American sour beers or even Belgian Lambic, at least spiritually. It’s fascinating to think about what these historical beers actually tasted like. It also makes me wonder about other brews back in the 18th and 19th centuries. A lot of beers were barreled for shipping purposes or just to condition for a while. If Brett was a major part of Porter all those years ago, is it not possible that perhaps the famously barreled English IPA was also a Brett bomb, or that some of them may have even had some acidity? (The hops in IPA’s are usually pretty good deterrents against lactic acid bacteria, though a lot of strains do have resistance to them.) I’ve never seen reference in the beer history books about IPA’s referred to as “barnyardy” or “tart,” but who knows? Maybe the game of beer history telephone has obscured more of brewing’s oh so funky past. In any case, here at The Bruery we’re going to keep on keepin’ on, experimenting with styles and bending the rules. But in the case of Tart of Darkness and Carmen, I think that in a way we’re just following in the footsteps of all the famous beer-benders of brewing’s past.

Monday, July 9, 2012

Matt Strickland - The Wood Cellarman



I am the Wood Cellarman for The Bruery. What is a “Wood Cellarman”, you ask? Well, going beyond the fifth-grade level innuendo that is giggling through your brain right about now, it means that I take care of The Bruery’s barrel program. Essentially I cellar a lot of wood…There ya go; you can get it all out of your damn system…

OK.

If you’re reading this blog right now it probably means that you’re a fan of The Bruery or that you have some insatiable and disturbing fetish that I promise you, even on my best day I couldn’t satisfy…so move along. However, if you fall into the first camp then you probably already have an idea of what it is I do.

The Bruery currently boasts one of the largest (I believe we’re in second place right now behind Goose Island) barreled beer programs in the country. When I interviewed for this job back in February we were sitting at 1300 barrels filled with another 200-300 waiting to be filled. When I started this gig a month ago we were at 1700 filled with another 300 on the fill list. And in 3 weeks or so we’ll have a total of 2500 barrels in the warehouse with another 500 on the way by the end of the year.

It reminds me of a joke that Jerry Seinfeld once told about painting his apartment every year and the room felt just a little bit smaller as a result. (Except in my case the “paint” is barrels and I don’t have a TV show that will inexplicably turn all my friends’ careers into road kill.) Every day I walk into that enormous warehouse and it feels just a little bit smaller.

In addition to maintaining one of the largest barrel programs in the U.S., I believe we also have one of the most complex programs as well. Between our Bourbon Barrel program and our sour beer program we have nearly 20 different beers sitting in barrel. Within each beer there are often multiple batch types, differing production methods, and barrel selections. Some barrels we age for years and won’t make it into this year’s blends while other barrels will. It’s as much a science as it is a craft - Take that Stephen Hawking!

When I tell people about my job, two questions usually come up: 1. Why would you want to be a Wood Cellarman? And, 2. How did you get the job?

The answer to the second question is that I interviewed with Patrick and Tyler months ago and I imagine most likely they went out that night, drank a bit too much Black Tuesday and one of them dared the other to hire me.

The answer to the first question is a bit more involved.

Barrels have a long history in beer and wine. Millennia have passed with very few changes or advances in the art of coopering. Barrels are still largely put together by hand with rudimentary tools, by skilled craftsmen and artists whose very existence should be celebrated in the form of a national holiday. (Even Beauty Queens get an entire week in August and not a single one of them has come through on their promises for bikini-clad world peace.)

Wood has an amazing impact on beer. It can impart a wide array of flavors and aromas. It can alter the beer’s texture. It can act as a home for microbes looking to get messed up on some beer sugars. Or it can simply act as a container for the beer to slowly mature in. No other material can have the same effects on beer and this is why beer has been sloshing around in barrels for centuries now. It is very much a part of the storied craft beer tradition and I’m very fortunate to play a part in it.

My day to day is rarely routine. Some days I’m racking the contents of puncheon barrels into smaller sized wine barrels, or maybe adding some cocoa nibs and vanilla bean to some bourbon barrels. Other days have me receiving barrel shipments, taking samples, or performing mini-blends. My mop has also become a close friend.

As a fan of The Bruery you may have noticed that we are in the middle of a substantial expansion process right now. As I mentioned above, our barreled beer program is roughly doubling in size this year and it’s not like it was the runt of the litter to begin with. Nearly half our production goes through my warehouse at some point and in the coming months I plan on sharing more about what we do here and about barrels in general. So keep pouring glasses of Oude Tart, Sour in the Rye, Anniversary, and Black Tuesday, because I promise you, we’ve got more on the way. Until then, I swear to keep a watchful eye on them for ya.


Thursday, April 12, 2012

History of Whiskey

You can't really understand what a bourbon or whiskey barrel does for a beer if you don't know anything about whiskey.  Spend an evening watching these videos and you'll find yourself more understanding of what was going on in our oak barrels before beer went into them.







Monday, April 9, 2012

Momma, where do barrels come from?

Step 1)  Learn to fell a tree.  (don't try this without proper instruction from a certified lumberjack!)



Step 2) Learn the art of cooperage.



Step 3) Create a barrel factory where things are done a bit more efficiently.

Monday, January 23, 2012

Video - On Sour Ales

Our barrel aging program has a strong focus on sour beers.  Here is a short video featuring Patrick, Tyler and Jay, describing some of the basics behind sour beers.

Enjoy!